Position：Heavy Duty Mochi Ice Cream Line for Continuous 24/7 Production
This Heavy Duty Mochi Ice Cream Line for Continuous 24/7 Production is a fully integrated commercial solution for mass mochi ice cream manufacturing. It consists of 5 core machines: YC-170 Automatic Encrusting Machine, YC-23 Imitate Handmade Flour Coating Machine, YC-150 Automatic Tray Aligning Machine, YC-136 150L Rice Flour Mixing and Evaporating Steamer, and YC-135 Steamer Generator with water softener. It supports automatic plastic tray feeding, runs at 10-90pcs per minute, and cuts over 80% of manual labor costs for your production.
In the fast-growing global frozen dessert market, mochi ice cream has emerged as a beloved treat, blending the chewy texture of traditional mochi with the creamy goodness of ice cream. For industrial manufacturers looking to scale production efficiently, our full automatic mochi ice cream production line offers a seamless, high-performance solution. Composed of 5 specialized machines—YC-170 Automatic Encrusting Machine, YC-23 Imitate Handmade Flour Coating Machine, YC-150 Automatic Tray Aligning Machine, YC-136 Rice Flour Mixing and Evaporating Steamer (150L), and YC-135 Steam Generator (with Water Softener)—this line streamlines every step of production, from mochi dough preparation to final tray packaging, eliminating manual labor and ensuring consistent quality.
Machine Working Videos
1. Detailed Introduction & Specifications
Each machine in our production line is engineered to perform a specific, critical role in the mochi ice cream manufacturing process. Below is a breakdown of their functions, along with detailed technical specifications to help you evaluate their fit for your industrial needs.
1.1 YC-170 Automatic Encrusting Machine (Core Mochi Ice Cream Forming Machine)
The YC-170 is the heart of the production line, responsible for the core task of encrusting ice cream fillings with mochi dough. It automates the process of wrapping creamy ice cream centers with chewy mochi, ensuring uniform thickness, consistent shape, and no leakage. What sets it apart is its ability to directly place the formed mochi ice cream into small plastic trays—eliminating the need for manual picking and handling, which saves labor and reduces contamination risks. The plastic trays are automatically supplied by the machine, and their size can be customized to hold 2, 4, 6, 8, or 10 pieces of mochi ice cream, depending on your market needs.
| Specifications | Details |
|---|---|
| Capacity | 10-100pcs/min |
| Product Weight | 10-100g |
| Power | 2KW |
| Electricity | 220V, 50/60Hz, 1Phase |
| Dimension | 1670x920x1750mm |
| Weight | 310KG |
1.2 YC-23 Imitate Handmade Flour Coating Machine
After the mochi ice cream is formed, the YC-23 applies a thin, even layer of flour to the surface. This step is essential to prevent the sticky mochi from adhering to trays, equipment, or other pieces during subsequent processing. The machine mimics the precision of manual flour coating—ensuring no excess flour (which would affect taste and appearance) and no missed spots. It also features a dust absorption system to reduce flour dust in the production environment, maintaining a clean and safe workspace.
| Specifications | Details |
|---|---|
| Capacity | 10-90pcs/min |
| Product Weight | 10-100g |
| Power | 1.1KW |
| Electricity | 220V, 50/60Hz, 1Phase |
| Dimension | 1300x700x1300mm |
| Weight | 200KG |
1.3 YC-150 Automatic Tray Aligning Machine
Following flour coating, the YC-150 takes over to automatically align and arrange the mochi ice cream-filled trays. It ensures that each tray is properly positioned for subsequent processes—such as quick freezing or vacuum packaging—eliminating manual tray alignment and reducing errors. The machine’s high capacity (matching the output of the YC-170) ensures a smooth, continuous flow of production, with no bottlenecks.
| Specifications | Details |
|---|---|
| Capacity | 10-100pcs/min |
| Product Weight | 15-1000g |
| Power | 1.5KW |
| Electricity | 220V, 50/60Hz |
| Dimension | 1680x1650x920mm |
| Weight | 280KG |
1.4 YC-136 Mochi Dough Steaming & Mixing Machine (150L)
The foundation of great mochi ice cream is high-quality mochi dough—and the YC-136 is designed to produce just that. This machine combines mixing and steaming in one unit: it first mixes rice flour (and other ingredients) into a smooth batter, then steams it to achieve the chewy, elastic texture that defines mochi. With a 150L capacity, it can produce large batches of dough to keep up with high-volume industrial production, and its adjustable rotation speed allows for customization of dough texture.
| Specifications | Details |
|---|---|
| Model | YC-136 Mochi Dough Steamer |
| Capacity | 150L |
| Rotation Speed | 15-45 RPM (Revolutions Per Minute) |
| Power | 380V, 4KW |
| Weight | 680KG |
| Dimension | 1550x1200x1600mm |
| Steam Pressure | 0.6Mpa |
1.5 YC-135 Steam Generator (with Water Softener)
To ensure consistent, high-quality steaming for the mochi dough, the YC-135 Steam Generator provides a steady supply of clean, dry steam. It is paired with a water softener to remove impurities (such as calcium and magnesium) from the water, preventing scale buildup in the generator and the YC-136 steamer. This not only extends the lifespan of the equipment but also ensures that the steam does not affect the taste or texture of the mochi dough. The generator features fully automatic control, making it easy to operate and maintain.
YC-135 Steam Generator Specifications
| Specifications | Details |
|---|---|
| Product Model | YC-135 Steam Generator |
| Heating Power | 24KW |
| Capacity (Steam Output) | 34kg/h |
| Steam Temperature | 171°C |
| Power Supply | 380V/50HZ |
| Heat Output | 20640kcal/h |
| Steam Pressure | 0.7Mpa |
| Dimension | 750x430x1250mm |
| Weight | 200KG |
Water Softener (Paired with YC-135 Steam Generator)
| Specifications | Details |
|---|---|
| Treatment Flow Rate | 500L/H |
| Outlet Water Hardness | ≤0.03mmol/L |
| Power Supply | 220V/50HZ, 0.02KW |
| Dimensions (Water Softener) | Dia 340mm x H1250mm |
| Dimensions (Salt Tank) | 300x300x600mm |
2. Production Line Working Process
Our full automatic mochi ice cream production line is designed for seamless integration, with each machine working in tandem to ensure efficient, consistent production. The entire process is automated, requiring minimal manual intervention—reducing labor costs and human error. Below is the step-by-step working flow:
- Mochi Dough Preparation (YC-135 + YC-136): First, the YC-135 Steam Generator (with water softener) produces clean, stable steam. This steam is supplied to the YC-136 Mochi Dough Steaming & Mixing Machine, where rice flour and other ingredients are mixed into a smooth batter. The YC-136 then steams the batter at a controlled temperature and pressure, turning it into elastic, chewy mochi dough. The 150L capacity of the YC-136 ensures that large batches of dough are produced to keep up with the production line’s output.
- Mochi Ice Cream Forming & Tray Placement (YC-170): The prepared mochi dough is fed into the YC-170 Automatic Encrusting Machine, along with pre-chilled ice cream fillings (e.g., vanilla, matcha, chocolate). The YC-170 automatically wraps the ice cream with mochi dough, forming uniform, leak-proof mochi ice cream pieces. Simultaneously, the machine supplies small plastic trays automatically and places each formed mochi ice cream into the trays—eliminating the need for manual picking. Tray sizes can be customized to hold 2-10 pieces, depending on your needs.
- Flour Coating (YC-23): The tray-filled mochi ice cream pieces are conveyed to the YC-23 Imitate Handmade Flour Coating Machine. This machine applies a thin, even layer of flour to the surface of the mochi, preventing sticking during subsequent processing. The built-in dust absorption system keeps the workspace clean and reduces flour waste.
- Tray Aligning (YC-150): After flour coating, the trays are sent to the YC-150 Automatic Tray Aligning Machine. The machine aligns the trays precisely, ensuring they are positioned correctly for the next steps—such as quick freezing or vacuum packaging. This step ensures a smooth, continuous flow of production, with no bottlenecks.
- Post-Processing (Optional): Once aligned, the trays can be directly sent to a quick-freezing machine to lock in freshness, or to a vacuum packaging machine for long-term storage. The entire process from dough preparation to tray alignment takes place automatically, with a production speed of 10-90 pieces per minute—adjustable to match your production needs.
3. Detailed Introduction to Mochi Ice Cream
3.1 Origin of Mochi Ice Cream
Mochi ice cream traces its roots to Japan, where mochi (a traditional glutinous rice cake) has been a staple food for centuries. The fusion of mochi and ice cream emerged in the 1980s, credited to Japanese-American entrepreneur Frances Hashimoto, who sought to create a portable, delicious treat that combined the chewy texture of mochi with the creaminess of ice cream. Originally popular in Japanese communities in the United States, mochi ice cream quickly gained global popularity, becoming a beloved frozen dessert in countries across Asia, Europe, North America, and beyond.
3.2 Market Classification of Mochi Ice Cream
Mochi ice cream is primarily classified by two key factors: flavor and packaging format, both of which cater to different consumer preferences and market segments:
- By Flavor:
- Traditional Flavors: Matcha, red bean, vanilla, and strawberry—rooted in Japanese and Asian tastes, these are the most popular global flavors.
- Premium/Artisanal Flavors: Dark chocolate, salted caramel, mango, taro, and even savory options (e.g., matcha with sesame) cater to consumers seeking unique, high-end treats.
- Dietary-Specific Flavors: Vegan (dairy-free ice cream), gluten-free, and low-sugar options target health-conscious consumers and those with dietary restrictions.
- By Packaging Format:
- Individual Packs: Single-piece packaging, ideal for convenience stores, vending machines, and on-the-go consumption.
- Multi-Piece Trays: Trays holding 2-10 pieces (the format supported by our production line), popular for family consumption, supermarkets, and foodservice.
- Bulk Packaging: Large quantities for foodservice providers (e.g., restaurants, cafes, and ice cream shops) who serve mochi ice cream as a dessert option.
3.3 Market Trends of Mochi Ice Cream
The global mochi ice cream market is experiencing steady growth, driven by several key trends that make it a lucrative opportunity for industrial manufacturers:
- Growing Demand for Premium & Artisanal Frozen Desserts: Consumers are increasingly seeking unique, high-quality treats that offer a sensory experience. Mochi ice cream’s combination of chewy texture and creamy filling aligns with this trend, with premium flavors and organic ingredients commanding higher price points.
- Health-Conscious Consumption: As consumers prioritize health, there is a rising demand for dairy-free, gluten-free, low-sugar, and organic mochi ice cream. Manufacturers who offer these options are gaining a competitive edge in the market.
- Convenience & Portability: Mochi ice cream’s small, portable size makes it ideal for on-the-go consumption—perfect for busy lifestyles. The pre-packaged tray format (supported by our production line) further enhances convenience, as it requires no additional preparation.
- Globalization of Asian Flavors: Asian flavors (e.g., matcha, red bean, taro) are gaining popularity worldwide, driving demand for mochi ice cream as a representative of Asian cuisine. This trend is particularly strong in North America, Europe, and Southeast Asia.
- Industrial Automation: As demand grows, manufacturers are shifting from manual or semi-automatic production to fully automatic lines (like ours) to scale production, reduce labor costs, and ensure consistent quality. This is especially critical for meeting the needs of large retailers and foodservice providers.
3.4 Regional Names & Similar Products
While “mochi ice cream” is the most widely recognized name, the treat is known by different names in various regions, reflecting local cultural adaptations. Additionally, there are several similar products that share similarities in texture or preparation:
Regional Names
- Japan:Mochi Aisu (もちアイス) – the original name, directly translating to “mochi ice cream.”
- Korea: Chapssal Ice Cream (찹쌀 아이스크림) – “chapssal” refers to glutinous rice, the main ingredient in mochi.
- Taiwan:Mochi Bing (麻薯冰) – “bing” means ice, reflecting the local term for frozen treats.
- Southeast Asia: Often referred to as “mochi ice cream,” with local variations (e.g., pandan-flavored in Thailand, coconut-flavored in Malaysia).
- North America & Europe: “Mochi ice cream” is the standard name, sometimes with regional spellings (e.g., “mochi ice cream” in the U.S., “mochi glacé” in France).
Similar Products
- Dango Ice Cream (Japan): Similar to mochi ice cream, but made with dango (a round, chewy rice dumpling) instead of flat mochi. Often served on a stick.
- Glutinous Rice Ice Cream Balls (China): Round balls of glutinous rice dough wrapped around ice cream, similar to mochi ice cream but with a more spherical shape.
- Ice Cream Mochi Donuts: A hybrid treat that combines mochi dough with donut shapes, filled with ice cream—popular in trendy cafes.
- Daifuku Ice Cream (Japan): Traditional daifuku (mochi filled with red bean paste) adapted to include ice cream, often smaller than standard mochi ice cream.
Unlike these similar products, our full automatic mochi ice cream production line is specifically designed to produce the classic, uniform mochi ice cream pieces in customizable trays—ideal for industrial-scale production and meeting the growing global demand for this beloved treat.
FAQ about Heavy Duty Mochi Ice Cream Line for Continuous 24/7 Production
What machines are included in the Heavy Duty Mochi Ice Cream Line for Continuous 24/7 Production?
This complete mochi ice cream production line includes 5 core equipment: YC-170 Automatic Encrusting Machine, YC-23 Imitate Handmade Flour Coating Machine, YC-150 Automatic Tray Aligning Machine, YC-136 150L Rice Flour Mixing and Evaporating Steamer, and YC-135 Steamer Generator with built-in water softer. The first three units handle mochi ice cream forming, flour coating and tray arranging, while the last two units are for mochi dough steaming and preparation.
What is the production capacity of this heavy duty mochi ice cream line?
The production speed of this automatic mochi ice cream making line ranges from 10 to 90 pieces per minute, which is adjustable based on your production schedule and product formula requirements. It supports 24/7 non-stop continuous operation, so the maximum daily output can reach up to 129,600 pieces if you run it for full 24 hours.
Do I need to manually put mochi ice cream into plastic trays with this line?
No, you do not need extra manual work for tray feeding and mochi placing. This mochi ice cream production line is equipped with automatic tray supplying function, it will place finished mochi ice cream into plastic trays directly. You can directly send the trays with products to quick-freezing or plastic sealing process after it comes out from the line.
Can I customize the size of the plastic trays for this mochi ice cream line?
Yes, the size of the plastic trays is fully customizable according to your actual needs. We usually make trays that can hold 2, 4, 6, 8 or 10 pieces of mochi ice cream per tray, and we can also adjust the tray size to fit your existing packaging or freezing equipment if you have specific requirements.
How many workers do I need to operate this full automatic mochi ice cream production line?
You only need 1 to 2 workers to operate the whole line, which can save more than 80% of labor cost compared with semi-automatic or handmade mochi ice cream production. Workers only need to add raw materials regularly and check the machine operation status, no complex operation is required.
What is the power consumption of this heavy duty mochi ice cream production line?
The total installed power of the whole mochi ice cream line is around 78kW, and the actual power consumption during normal operation is about 55-65kW per hour, which is very energy-saving for mass production. We can also adjust the voltage configuration to match your local power supply standard, such as 220V, 380V, 415V etc.
Can this mochi ice cream line run 24 hours continuously without stopping?
Yes, this line is specially designed for heavy duty 24/7 continuous production. All core parts are made of high quality stainless steel and durable components, which can bear long time operation without easy damage. We have many customers running this line for 20+ hours per day for their large order production.
What raw materials can this mochi ice cream production line process?
This line can process all regular mochi ice cream raw materials, including glutinous rice flour, regular rice flour, different flavors of ice cream fillings, fruit fillings, bean paste fillings, chocolate fillings and so on. You can also adjust the formula to make different types of mochi products as you need.
Does the YC-135 Steamer Generator come with water softener?
Yes, the YC-135 Steamer Generator equipped with this mochi ice cream line has a built-in water softener, which can effectively reduce scale formation inside the steamer, extend the service life of the equipment, and also ensure the taste and quality of the mochi dough is stable all the time.
What is the floor space required for installing this full mochi ice cream production line?
The whole mochi ice cream line covers an area of about 18 square meters, with a length of 7.5m, width of 2.4m and height of 2.2m. We can also adjust the layout of the machines according to your factory floor plan if your workshop has special size limitations.
Do you provide installation and training service for this mochi ice cream line?
Yes, we provide free installation guidance and operation training for all our customers. We can send our technicians to your factory to help install the line and train your workers if you need, or we can provide online video guidance and detailed operation manual for you if you want to install it by yourself.
What is the warranty period of this heavy duty mochi ice cream production line?
We provide 2 years warranty for the whole mochi ice cream line, and life-long after-sales service. If any parts get damaged within the warranty period due to non-human reasons, we will send you free replacement parts as soon as possible. We also have 24/7 online after-sales team to solve your problems at any time.
Can this mochi ice cream line make other products besides mochi ice cream?
Yes, you can adjust the parameters of the machines to make other similar products, such as regular mochi, daifuku, rice cake, snow skin mooncake, stuffed glutinous rice balls and so on. It is a multi-functional production line that can meet your different product production needs.
What is the scrap rate of this automatic mochi ice cream production line?
The scrap rate of this line is less than 1%, which is much lower than semi-automatic or handmade production. The YC-170 encrusting machine has high precision filling and forming system, which can ensure each mochi ice cream has uniform weight and shape, so there is almost no unqualified product during normal operation.
Does this mochi ice cream line have CE certification?
Yes, all machines of this heavy duty mochi ice cream production line have CE, FDA and ISO certification, which can meet the import and use requirements of most countries in the world. We can also provide other required certification documents according to your local customs regulations.
How long is the delivery time for this mochi ice cream production line?
The standard delivery time for this mochi ice cream line is 15-25 working days after we receive your deposit. If you need customized configuration or special size, the delivery time will be adjusted accordingly, we will inform you the exact time before you place the order.
Is the flour coating of the YC-23 machine uniform?
Yes, the YC-23 Imitate Handmade Flour Coating Machine equipped with this line can coat flour on the surface of mochi ice cream very uniformly, it imitates the manual coating process, which can avoid too much or too little flour on the product surface, and ensure the taste and appearance of your mochi ice cream is consistent.
Can this mochi ice cream line be connected with my existing quick freezing or packaging machine?
Yes, the outlet height and speed of this mochi ice cream line can be adjusted to match your existing quick freezing machine, sealing machine or automatic packaging line. You can tell us the parameters of your existing equipment when you place the order, we will adjust the line for you in advance.
What is the water consumption of this mochi ice cream production line per hour?
The total water consumption of the whole line is about 0.8-1.2 cubic meters per hour, most of the water is used for the steamer generator. The built-in water softener also helps to reduce water waste and save your water cost during long time operation.
Is this heavy duty mochi ice cream line suitable for small factories or start up businesses?
Yes, this line is suitable for both small start up businesses and large scale food factories. Its production speed is adjustable from 10 to 90 pieces per minute, so you can adjust the speed according to your order volume. It also has a very reasonable price, which is very cost-effective for businesses of different sizes.
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